|
Trucks and
buses have a Compression Ignition type engine running
on Diesel. In a petrol engine a mixture of petrol
and air is ignited by an electric spark from the spark
plug but a diesel engine has no spark plugs. Diesel
fuel, less easily ignited (low auto ignition temperature)
than petrol, is not drawn in with air as a mixture,
but is sprayed under high pressure from an injector
into the combustion chamber, where it ignites on contact
with the hot, compressed air. Each injector is supplied
with fuel in metered quantities and at a high pressure
by an engine driven fuel injection pump. The accelerator
controls the amount of fuel delivered by the pump,
and hence the power delivered by the engine.
The diesel's
advantages lie in its greater efficiency (resulting
in lower fuel costs), longer life and lower maintenance
costs.
Its disadvantages
include a high initial cost, greater weight, a somewhat
rougher idling, some smell, a higher noise level and
slower acceleration.
In a medium
sized vehicle, petrol is compressed to about one-ninth
of its original volume, giving a compression ratio
of 9:1; in a diesel engine it may be as high as 22:1,
to increase the temperature of air to the auto ignition
temperature of the diesel fuel.
A diesel
engine has a much smaller combustion chamber than
a petrol engine and its higher compression ratio results
in greater efficiency, because more potential heat
energy is converted into power and less heat is wasted.
To ensure that
the correct amount of fuel is injected at the right
moment, each cylinder on a diesel engine is fitted
with an injector. A pump, driven at half crankshaft
speed, forces fuel into the combustion cylinders in
their firing order.
In the diesel
4 stroke cycle, pure air is drawn into the cylinder
on the suction stroke; fuel is injected and starts
to burn towards the end of the rising compression
stroke; pressure from expanding gases forces the piston
down on its power stroke; and burnt gases escape as
the piston rises on its exhaust stroke.
In some
diesel engines, a heater plug is fitted to help starting
in low temperatures. This does not produce a spark
but glows continuously until air temperature in the
engine cylinders is high enough to ensure self-ignition
of the fuel sprayed into the combustion chamber.
LUBRICATION SYSTEM
Why
the engine needs oil :-
The oil in
an engine does more than simply cut down friction
and wear by lubricating the
pistons, bearings and other moving parts. It also
helps to seal hot high-pressure gases; take heat away
from hot areas and disperses it to the air in the
sump; reduces corrosion; and absorbs some of the harmful
waste products of combustion. As the loads in Diesel
Engine will be much higher, they should also have
adequate antiwear and EP properties. But one of the
most important properties which is not critical for
pertol engines oils is its alkalinity reserve to combat
ill-effects of sulphur in the diesel fuel. Sulphur
present in the diesel fuel burns to form oxides of
sulphur, which in the presence of water, form sulphur
acids, which are highly corrosive to engine parts.
Hence the need for high alkalinity reserve in diesel
engine oils.
Oil is carried
in the sump, at the bottom of the engine, and forced
by a pump through a filter to the main bearings. The
pump will normally deliver several litres of oil a
minute, at a pressure controlled by a relief valve.
From the main
bearings, the oil passes through feed holes or grooves
into drilled passages in the crankshaft and on to
the big end bearings of the connecting rods. In some
engines the oil is taken to the gudgeon pins through
passages drilled in the connecting rods.
The cylinder
walls and gudgeon pin bearings are lubricated by oil
fling oil - oil escaping from the end of the bearings
and dispersed by the rotating crankshaft. The excess
is taken off the cylinders by scraper rings on the
pistons and then drops back to the sump.
A bleed or
tributary from the main supply passage feeds each
camshaft bearing; and in many overhead valve engines
there is another bleed leading to the rocker shaft
bearings. The oil then drains back from the cylinder
head to the sump, where excess heat is dispersed to
the surrounding air. Another bleed supplies the timing
chain or gears on the camshaft drive.
Bharat Petroleum
manufactures a range of lubricants for trucks and
buses. Given below are the different types of lubricants
available for you to choose from.
CNG AS
FUEL IN ENGINES
The CNG (Compressed
Natural Gas ) Engines are coming in a big way in Buses
and heavy vehicles plying in the Metro cities to reduce
the Environmental Pollution caused by vehicles.
Unlike in a
passenger Cars where retrofitting the Engine will
switchover to CNG use, for Buses and Trucks, it is
not possible to retrofit gas conversion kit due to
the CI type of Engines used by these class of vehicles.
A specially designed CNG Engine has to fitted to use
CNG. Also the vehicle can only run on CNG unlike Petrol
or CNG in a passenger cars.
CNG / LPG is
a clean fuel with high octane number and fully burns
in the engine without leaving any unburned carbon
deposits in the engine and this will help to run with
less excess air (near stoichiometric ratio). This
leads to higher operating temperature of the engine
and causes severe nitration on the oil, Use of Gas
in the Engine will also lead to non lubrication of
the inlet valve otherwise lubricated by the liquid
fuel particles and exhaust valve which is lubricated
by the carbon deposit from the unburned petrol.
The Oils
for Gas Engines are specially developed to meet the
operating requirement of the conventional Diesel engines
and also to take care of the additional demands of
higher operating temperature & nitration of the
Oil fortified with carefully selected additives to
give ash deposits to lubricate the vale seats.
|